330 Club Springs Road
Elmwood, TN 38560
Phone: (615) 897-2011
Fax: (615) 897-2023


Go to:

Online Store


Web Site Map



Welder Info


Another Tractor


Previous Page

A Jeep Renegade 4X4 with a ZENA mobile welding system

The pictures on this page detail key aspects of a ZENA welder installation into Jeep Renegade 4X4.

The owner also decided to include a BJ150.4 Remote Welding Cable Attachment Kit.

This 4X4 had a serpentine drive belt system, necessitating the use of a ZENA Add-A-Pulley™ retrofittable secondary pulley assembly. This accessory eliminates the need to make any changes to the stock drive belt system.


Add-A-Pulley™ attached to existing alternator

Mechanical installation of the Welding Power Generator was accomplished by means of two short "straps" and a cross brace made from 1"x1/4" bar stock that, when attached to the existing alternator's bracket, form a mounting bracket for the ZENA Power Generator. (The cross brace was welded to the straps to form a rigid bracket assembly.

A TBUCK accessory was used to support the Power Generator and to provide a simple means for V-belt tensioning.

Due to space limitations, the Power Control Module was mounted a short distance away from the Power Generator using an existing mounting bolt of the vehicle's alternator bracket and a simple bracket fabricated from 1/4" steel bar stock.
Side view showing attachment
to existing alternator
bracketing, remote mount of
control module, and TBUCK support/belt tensioner
A ZENA ASC1 automatic speed control was used to directly control the vehicle's throttle linkage.

Time to install -- approximately 4 hours.

<---- Go Back

  Go to Web Site Map   Go to Top of Page

ZENA is a trademark owned by ZENA, Inc. for its welding systems and related products.

US & Foreign Patents Pending

© Copyright 1998,1999 by ZENA, Incorporated. All rights reserved.

[an error occurred while processing this directive]